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How to Select an Overhead Aerial Cable?

Time:
09
17
,
2025
Industry News

As a key carrier of modern power transmission, the selection of Overhead Aerial Cable,

directly impacts the reliability, safety, and economic efficiency of power grid operations.

These cables, with their conductors encased in insulation, combine the mechanical strength

of overhead conductors with the protective properties of cables. They offer unique

advantages for distribution network upgrades, power transmission in complex terrain,

and environmentally sensitive areas. Their core value lies in three key aspects: First, their

insulation design reduces phase-to-phase distances, enabling the installation of multiple

circuits on the same pole, improving space utilization; second, their corrosion and damage

resistancesignificantly reduces short-circuit failure rates, making them particularly suitable

for areas with dense trees, pollution, or high lightning risk; third, their lower cost and easier

installation compared to underground cables make them an ideal choice for urban and

rural distribution network upgrades. Proper selection not only extends line life but also

reduces power outages and reduces maintenance costs. The selection of Overhead Aerial

Cable must consider the three key factors: conductor material, insulation material, and

structural characteristics, precisely matching them to the environment and load

requirements.

The following is an analysis of key selection parameters:

Conductor Material

Copper Core (JKYJ): Optimal conductivity (resistivity 0.0175Ω·mm²/m) and high

mechanical strength,making it suitable for high-reliability scenarios (such as urban

core areas and transformer down conductors). However, it is costly and heavy,

requiring reinforced tower support.

Aluminum Core (JKLYJ): Lightweight (only 40% of copper core) and affordable, suitable

for rural areas and ow-voltage power distribution, but requires a larger l cross-sectional

area to compensate for the increased conductivity (resistivity 0.0283Ω·mm²/m).

Aluminum Stranded Steel Core (JKLGYJ): The steel core provides tensile strength

(≥250MPa) and is designed for large spans (such as river crossings) and heavy icing

areas. It offers low sag and resistance to wind vibration.

Insulation Material

Cross-Linked Polyethylene (XLPE): Offers a wide temperature range (-50°C to +90°C) and

strong aging resistance, making it the mainstream choice for lines 10kV and below(e.g.,

JKLYJ-10kV).

Polyvinyl chloride (PVC): Resistant to acid and alkali corrosion, suitable for chemical

plants and coastal salt spray areas (e.g., JKLGJV), but susceptible to aging under long-

term high temperatures.

Structural Characteristics

Lightweight (Q suffix): Small bending radius (≥15D), suitable for narrow alleys or complex

paths.

Self-supporting (e.g., JKLGYJ/Q): Integrated load-bearing structure reduces the number of

support rods and construction costs.

Environmental Adaptability Key Points:

Temperature: Choose cold-resistant types (-50°C) for cold regions; XLPE insulation for

high-temperature areas.

Corrosion: Aluminum alloy core (JKLHYJ) or PVC insulation is preferred for coastal or

industrial areas.

Mechanical Stress: Typhoon-prone areas require enhanced wind resistance (e.g., steel core

with large cross-section).

By combining parameters, you can quickly locate the model. For example, the JKLYJ-10kV-

150mm² (aluminum core + XLPE insulation) is suitable for general power distribution,

while the JKLGYJ-10kV- 40mm² (steel core aluminum stranded wire) specializes in long

2-span power transmission.

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